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Kizomba Satellities

admin — Thu, 14 Apr 2011 10:23:49 +0000

Project Name: Kizomba Satellities
End Client: ExxonMobil
Start Date: November 11, 2009
January 11, 2010
End Date: December 18, 2009
July 21, 2010
Vendor(s) Name: Forgiatura Mame’ Spa
Vendor(s) Location: Brescia Italy
On Site Duties: Stages of processing and monitoring required on the following materials:
RAW-FORGE STRAIGHT.
Heat Treatment (Normalizing)-Heat Treatment (Austeniteze) -Heat Treatment (Quench and Temper Hardness Test on piece After Heat Treatment – Mechanical and Metallography Test – Machining. Visual and Dimensional Check -Ultrasonic Test -Magnetic Particle Test – Final Hardness Test -Marking and Packing -Material Certification.
Reporting Duties:
During the manufacture of this product, each phase has been checked and verified step by step.  According To Specification and Quality Control Plan and customer requirements:
Documentation Review of Document for client approval, of DWG, of fabrication and inspection progress.
NDT operator qualification, Instrument Calibration.
Incoming Heat check of mill certificate.
After verifying all documents, including raw material, we proceed to cut, where required,  after the forming of the piece, you run the final heat treatment.
Sampling test selection and mechanical testing.
Verification of all non-destructive testing to be performed; ferrite cont, UT & MT, visual and dimensional, final marking. Protection and packing check. Review of final documentation

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TAMAR

admin — Wed, 14 Apr 2010 10:25:35 +0000

Project Name: TAMAR
Start Date: March 15, 2010
Job Title: Team Leader for Mill Production Inspections
Vendor(s) Name: Tenaris Dalmine.
On Site Duties: Hold Point & Witness Inspections for Steps as Follow:
PRE-PRODUCTION MEETING.
STEEL MAKING: Electric Arc Furnace, Ladle Analysis.
ROUND BARS PRODUCTION: Visual Check and Verify Stamping and Stenciling of Heat number on each bar.
ROLLING FTM MILL: Check mill practice the operation of end cropping, dimensional and surface check.
HEAT TREATMENT: Cycle time and temperatures verification. Straightness process control. Visual Straightness.
TRACEABILITY MARKING: Verify traceability marking on each pipe, heat number, mill order, pipes number.
TEST SAMPLE SELECTION: Samples selection of chemical & mechanical test for FDPT and Production Test.
MECHANICAL TESTING: First Day Production Test. Production Analysis. Tensile test at Room Temperature. Hardness Test. Charpy V-Notch Test.
Charpy Transition Curve. CTOD Testing. Ageing Testing.
PRODUCTION TESTING: Product Analysis. Tensile Test.
Impact Test: Hardness Test. CTOD Testing.
ELECTROMAGNETIC INSPECT: Longitudinal External Defects.
CUTTING and END PREPAR: Length Check.
HYDROSTATIC TESTING: Check pressure test time .
AUTOMATIC ULTRASONIC INSP. (Body & Ends): Longitudinal and Transverse check. Wall Thickness check. Lamination check.
MPI ON PIPE ENDS: Laminations check
DIMENSIONAL INSPECTION: Outside diameter body. Inside Diameter (Ends). Wall Thickness & Eccentricity. Straightness. Dimensional tolerances on Ends.
RESIDUAL MAGNETISM: Verification residual magnetism.
WEIGHT & LECTH: Weighing, length measurements.
PIPE MARKING: Verification Pipes marking and pipes numbers.
VISUAL INSPECTION: Visual inspection of Pipes. PIPE END PROTECTION. Pipe ends be protected by lift able plastic caps. LOAD & DESPATCH.
DOCUMENTATION: Final documentation, 3.1.Final Certificate & Final Release Note.

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Kizomba Satellites pj

admin — Tue, 14 Apr 2009 10:26:34 +0000

Project Name: Kizomba Satellites pj
End Client: ExxonMobile
Start Date: October 13, 2009
January 12, 2010
End Date: December 23, 2009
July 21, 2010
Vendor(s) Name: Metalcam spa
Vendor(s) Location: Brescia Italy
On Site Duties: Stages of processing and monitoring required on the following materials: RAW-FORGE
Heat Treatment (Normalizing)-Heat Treatment (Austeniteze) -Heat Treatment (Quench and Temper Hardness Test on piece After Heat Treatment – Mechanical and Metallography Test – Machining. Visual and Dimensional Check -Ultrasonic Test -Magnetic Particle Test – Final Hardness Test -Marking and Packing -Material Certification
Reporting Duties:
During the manufacture of this product, each phase has been checked and verified step by step.
According To Specification and Quality Control Plan and customer requirements:
Documentation Review of Document for client approval, of DWG, of fabrication and inspection progress
NDT operator qualification, Instrument Calibration.
Incoming Heat check of mill certificate.
after verifying all documents, including raw material, we proceed to cut, where required, after the forming of the piece, you run the final heat treatment.
Sampling test selection and mechanical testing.
Verification of all non-destructive testing to be performed; ferrite cont, UT & MT, visual and dimensional, final marking.
Protection and packing check.
Review of final documentation

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Kipper Tuna Gas Project

admin — Thu, 02 Apr 2009 12:41:40 +0000

Project Name: Kipper Tuna Gas Project
End Client: Esso Australia
Start Date: April 03, 2009
End Date: December 10, 2009
Job Title: Umbilical Inspector
Component: Inspector
Vendor(s) Name: Off Melesi & C. SRL. (Vetco Gray & Mardale Pipe LTD)
Vendor(s) Location: Cortenova Lecco Italy
Project Name: Kipper Tuna Gas pj
End Client: Esso Australia
Start Date: January 30, 2009
End Date: June 05, 2009
Job Title: Umbilical Inspector
Component: Inspector
Vendor(s) Name: Gam Raccordi spa (Vetco Gray & Mardale pipe LTD)
Vendor(s) Location: Piacenza Italy
On Site Duties: Stages of processing and monitoring required on the following materials:
Fittings | PIM – PPM | Raw Material | Production Cutting & identification | Longitudinal Weld | Hot Forging | Final Treatment | Test Sample | Mechanical testing and ferrite cont | Blasting | Ferrite determination | XR Longitudinal weld | N.D.E. | Visual and Dimensional check, according to DWG | Final marking | Protection / packing | Final certificates and Inspection Report | Final documentation

Reporting Duties:
During the manufacture of this product, each phase has been checked and verified step by step. According To Specification and Quality Control Plan and customer requirements:
Document for client approval.
Incoming Heat check of mill certificate.
after verifying all documents, including raw material, we proceed to cut, where required, proceed with the longitudinal weld. after the forming of the piece, you run the final heat treatment.
Sampling test selection and mechanical testing.
Verification of all non-destructive testing to be performed; ferrite cont, xray, UT, visual and dimensional, final marking.
Protection and packing check
Review of final documentation

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Kizomba Satellit pj

admin — Wed, 11 Mar 2009 17:57:52 +0000

Project Name: Kizomba Satellit pj
End Client: ExxonMobil
Start Date: Marc 04, 2009
End Date: October 10, 2009
Vendor(s) Name: Simas spa.
Vendor(s) Location: Prezzate di Mapello. Italy
Stages of processing and monitoring required on the following materials:
Hot Induction Bend. | PIM – PPM. | Raw Material. | Production Cutting & identification. | Transfer of Marks and stamp traceability. | Hot Bending. | Heat Treatment.
Test Sample. | Mechanical testing. | Intermediate dimensional check. | Surface conditioning | N.D.E.. MT – UT. | Visual and Dimensional check, according to DWG.
Final marking. | Protection / packing | Final certificates and Inspection Report. | Final documentation
Reporting Duties:
During the manufacture of this product, each phase has been checked and verified step by step.
According To Specification and Quality Control Plan and customer requirements:
Documentation Review of Document for client approval, of DWG, of fabrication and inspection progress | NDT operator qualification, Instrument Calibration. | Incoming Heat check of mill certificate. | After verifying all documents, including raw material, we proceed to cut.
After the forming of the piece, you run the final heat treatment. | Sampling test selection and mechanical testing. | Verification of all non-destructive testing to be performed; UT & MT, visual and dimensional, final marking.
Protection and packing check. | Review of final documentation

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Kipper Tuna Gas pj

admin — Wed, 11 Feb 2009 17:47:22 +0000

Project Name: Kipper Tuna Gas pj
End Client: Esso Australia
Start Date: February 04, 2009
End Date: February 23, 2009
Vendor(s) Name: Inox Tech spa.
(Vetco Gray & Mardale pipe ltd)
Vendor(s) Location: Rovigo Italy
On Site Duties: Stages of processing and monitoring required on the following materials:
Welded Pipe stainless Steel | PIM – PPM | Raw Material | Production Cutting & identification | Weld Pipe.
Pipe calibration and Pig control passage | Sampling test selection | Mechanical testing | Performance of ferrite content | Metallographic ex | Corrosion test | P.I.M. \ Plain end machining | Radiographic ex | Dye penetrant ex bevel and weld metal | Pickling and passivation | Visual and Dimensional check | Pipe Marking | Packing and preservation and protection pipe | Final documentation.
Reporting Duties:
During the manufacture of this product, each phase has been checked and verified step by step.
According To Specification and Quality Control Plan and customer requirements:
Document for client approval | Incoming Heat check of mill certificate | Verification of welding procedures and qualifications of staff.
Control of the forming tube, by calendaring | Longitudinally welded pipe,
continue with the calibration of the tube and PIG control passage.
Sampling test selection and mechanical tests:
Tensil test – impact test – hardness test- corrosion test – metallographic exam.
Plain end machining check | Radiographic ex and P.I.M. | Dye Penetrant Test, bevel and in weld metal | Pickling and passivation | Visual and Dimensional check | Pipe Marking | Packing and preservation and protection pipe | Final documentation

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Kipper Tuna Gas pj

admin — Sun, 11 Jan 2009 18:05:45 +0000

Project Name: Kipper Tuna Gas pj
End Client: Esso. Australia
Start Date: January 27, 2009
End Date: July 19, 2010
Vendor(s) Name: PETROLVALVES. SPA. (Vetco Gray)
Vendor(s) Location: Varese Italy
Project Name: Kizomba Satellities
End Client: ExxonMobil
Start Date: October 28, 2009
January 19, 2010
End Date: December 23, 2009
March 04, 2010
Vendor(s) Name: Forgital Italia
Vendor(s) Location: Verona. Italy
On Site Duties: Stages of processing and monitoring required on the following materials:
RAW-FORGE STRAIGHT.
Heat Treatment (Normalizing) – Heat Treatment (Austeniteze) – Heat Treatment (Quench and Temper Hardness Test on piece After Heat Treatment – Mechanical and Metallography Test – Machining. – Visual and Dimensional Check – Ultrasonic Test Magnetic Particle Test – Final Hardness Test – Marking and Packing – Material Certification
Reporting Duties:
During the manufacture of this product, each phase has been checked and verified step by step.
According To Specification and Quality Control Plan and customer requirements:
Documentation Review of Document for client approval, of DWG, of fabrication and inspection progress NDT operator qualification, Instrument Calibration.
Incoming Heat check of mill certificate. | After verifying all documents, including raw material, we proceed to cut, where required, after the forming of the piece, you run the final heat treatment. | Sampling test selection and mechanical testing. | Verification of all non-destructive testing to be performed; ferrite cont, UT & MT, visual and dimensional, final marking. | Protection and packing check. | Review of final documentation

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Kizomba Satellite pj

admin — Sun, 11 Jan 2009 17:52:23 +0000

Project Name: Kizomba Satellite pj
End Client: ExxonMobil
Start Date: January 22, 2009
End Date: October 12, 2009
Vendor(s) Name: Galperti Engineering spa.
Vendor(s) Location: Colico Italy
On Site Duties: Stages of processing and monitoring required on the following materials:
Pup pieces-barred tee, pig gable | Anchor buckle arrestor | PIM – PPM | Raw Material | Production Cutting & identification | Preheating for forging | Hot Forging | Final Treatment | Test Sample | Mechanical testing and ferrite cont. | Microstructure ex. | Pitting corrosion Test | N.D.E. | Visual and Dimensional check, according to DWG | Final marking | Protection / packing | Final certificates and Inspection Report | Final documentation.
Reporting Duties:
During the manufacture of this product, each phase has been checked and verified step by step.
According To Specification and Quality Control Plan and customer requirements:
Document for client approval | Incoming Heat check of mill certificate. | After verifying all documents, including raw material, we proceed to cut. | After the forming of the piece, you run the final heat treatment. | Sampling test selection and mechanical testing. | Verification of all non-destructive testing to be performed; ferrite cont, UT, visual and dimensional, final marking. | Protection and packing check. | Review of final documentation.

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EMDC Kizomba Satellite pj

admin — Fri, 02 Jan 2009 13:40:09 +0000

Project Name: EMDC Kizomba Satellite pj.
End Client: ExxonMobil
Start Date: January 08, 2009
End Date: March 06, 2009
Job Title: Umbilical Inspector
Component: Inspector
Vendor(s) Name: Forgiatura Rapida.
Vendor(s) Location: Bologna, Italy
On Site Duties: Stages of processing and monitoring required on the following materials:
Inner and Outer end Part, connector load rings.
PIM & PPM | Raw Material | Heat Treatment | Sampling test selection | Mechanical testig.
Ultrasonic Examination, Visual and Dimensional check | Final Marking | Final documentation review.
Reporting Duties: During the manufacture of this product, each phase has been checked and verified step by step.
According To Specification and Quality Control Plan and customer requirements:
Document for client approval.
Incoming Heat check of mill certificate.
Heat Treatment:  calibration check of thermo couples  Check the positioning thermo couples Check the positioning of pieces and temperature monitoring and control.
control chart to verify the permanence and the required temperature after heat treatment, you run the cutting of test pieces for mechanical tests and chemical analysis. proceed with the examination Ultrasonic control, Visual and check sizing, final marking.
Review of documentation.

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Kizomba Satellite PJ

admin — Wed, 29 Oct 2008 18:05:04 +0000

Project Name: Kizomba Satellite PJ
End Client: ExxonMobile
Start Date: October 23, 2008
End Date: July 06, 2009
Job Title: Umbilical Inspector
Component: Inspector
Vendor(s) Name: Cameron S.R.L.
Vendor(s) Location: Colico. Lecco. Italy
On Site Duties: Stages of processing and monitoring required on the following materials:
Subsea Ball Valves & Gate Valves | PIM & PPM | Raw Material | UT after rough machining.
Weld Inconel 625 Clading | Final machining of weld overlay | Dimensional examination | NDT | P.I.M.
Ferrite check |Visual & Dimensional check | FAT Test | Electric continuity check | Break-out torque | Drift Test | Hydrostatic Test | Gas Test | Final Inspection | Final Painting | Final protection | Final Documentation and Release for shipping.
Reporting Duties: During the manufacture of this product, each phase has been checked and verified step by step.
According To Specification and Quality Control Plan and customer requirements:
Document for client approval | Incoming Heat check of mill certificate.
Ultrasonic Exam after rough machining | Monitoring Weld inconel 625 | Check of final machining of weld overlay and dimensional check | Verification of Non Destructive Testing | P.I.M. Ferrite check.
FAT Test, electric continuity, break-out torque, drift test, gas test | Hydrostatic test | Final Inspection and final painting | Check of final documentation and data book.

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